Diageo Building Carbon Neutral Distillery in Kentucky for Bulleit

Diageo said its new Kentucky whiskey distillery, which will distill Bulleit and other brands, is expected to be carbon neutral – one of the largest in North America, and a first for Diageo. The site will be powered by 100% renewable electricity, with a capacity to produce up to 10 million proof gallons a year.

The new distillery, which is currently under construction in Lebanon, Ky., reflects Diageo’s commitment to achieving net-zero carbon emissions and moves the company closer to its goal of sourcing 100% of its electricity from renewable sources by 2030.

Employing electrode boilers, the site will utilize a mix of renewable electricity sources to power a 72,000 square-foot distillery, dry house, and warehousing facilities. Bulleit will be the first and lead brand produced at the new distillery – supplementing existing production at The Bulleit Distilling Co. in Shelbyville, Kentucky. The plant will have the capability to produce other whiskies, too.

“This groundbreaking undertaking to electrify our operations and then power them with renewable electricity will result in one of the largest carbon neutral distilleries in North America. This is a significant step to strengthen our commitment to minimizing our carbon emissions and will result in an important reduction of Diageo’s environmental impact on a global level,” said Perry Jones, President, North America Supply for Diageo.

For Bulleit, our passion for sustainability began when we built the Bulleit Distilling Co. in Shelbyville, where we focus on reducing carbon emissions, water conservation and waste management during production. Then, when we opened our Visitor Experience there, we chose to implement practices like eliminating single use plastics from our bar and sourcing locally-grown organic cocktail garnishes from our onsite garden,” said Sophie Kelly, SVP Whiskies, Diageo NA.

“Our commitment to the environment evolves with the Lebanon distillery, where no fossil fuels will be consumed for the production of Bulleit. This allows us to really begin to double down on our ambition to reinvent category standards,” she added.

To achieve carbon neutrality at the site, Diageo plans to incorporate a variety of features that will avoid annual carbon emissions by more than 117,000 metric tons, the company said. This is the equivalent of taking more than 25,000 cars off the road for an entire year.  Here’s how those goals are to be achieved:

  • Electrification of operations:
    • Electrode boilers will enable the avoidance of direct carbon emissions that would normally be generated by the use of fossil-fuel fired boilers. Electrode boilers also offer benefits that include reduced noise pollution and reduction of other air contaminants.
    • All vehicles operated onsite, including trucks and forklifts, will be electric, and charged onsite by renewable energy.
    • 100% of the steam used onsite – for the cooking, distillation and drying process – will be generated by the electrode boilers (which are powered by the renewable electricity)
  • Energy efficiency embedded into facility design:
    • Energy efficiency will be optimized in the new electric boilers
    • Exterior lighting will be solar powered
    • All onsite interior lighting will be light-emitting diode (LED)
    • Warehouse interior lighting will only activate during loading or unloading activities
    • Lowered roofs will minimize heating and cooling requirements
  • Sourcing renewable electricity:
      • Long term contracts with the local utility will allow for the purchase of zero greenhouse gas emission electricity from certified renewable sources.
      • Renewable electricity will be supplied by Inter-County Energy and East Kentucky Power Cooperative (EKPC).
  • Water savings design
      • Site is being designed to be industry-leading in efficiency and minimization of water usage
  • Zero waste to landfill
    • Once operational, the site is designed to minimize use of materials and waste through reuse and recycling, and any residual waste will not be sent to landfill.
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